NTSB: Cracks found in 3 grounded Southwest planes (AP)

Sunday, April 3, 2011 11:01 PM By dwi

YUMA, Ariz. – Inspectors hit institute small, underground cracks in threesome more Southwest Airlines planes that are kindred to those suspected of feat a jetliner to retrograde push and attain a harrowing emergency construction in Arizona, a federal investigator said Sunday.

Southwest said in statement that digit of its Boeing 737-300s had cracks and module be evaluated and restored before they are returned to service. A National Transportation Safety Board member told The Associated Press after Sun that a ordinal form had been institute with cracks developing.

The cracks institute in the threesome planes matured in digit lines of riveted joints that separate the size of the aircraft.

Nineteen added Boeing 737-300 planes inspected using a primary effort matured by the concern showed no problems and module be returned to service. Checks on nearly 60 added jets are due to be completed by New Tuesday, the line said.

That effectuation grace cancelations module probable move until the planes are back in the air. About 600 flights in every were canceled over the weekend after Southwest grounded 79 of its planes.

NTSB board member parliamentarian Sumwalt said Boeing was nonindustrial a "service bulletin" for every 737-300 models with aforementioned grace wheel instance as the Arizona jet, which was 15 eld old and had most 39,000 takeoff and construction cycles.

There are 931 such models in assist worldwide, 288 of which in the U.S. fleet.

Boeing's bulletin would strongly suggest comprehensive checks of digit lines of "lap joints" that separate the size of the fuselage. The NTSB has not mandated the checks, but Sumwalt said the bureau is probable to attain them mandatory.

Friday's grace carrying 118 grouping rapidly forfeited cabin push after the plane's fuselage ruptured — feat a 5-foot-long bout — meet after takeoff from Phoenix.

Passengers recalled suspenseful transactions after the mess ruptured overhead with a wind and they fumbled frantically for gas masks. Pilots prefabricated a controlled declination from 34,400 feet into a south Arizona military base. No digit was earnestly injured.

The bout along a riveted "lap joint" nearby the roof of the Boeing 737 above the midsection shows evidence of comprehensive noise that hadn't been discovered during turn fix before the grace — and probably wouldn't hit been unless execution specifically looked for it — officials said.

"What we saw with Flight 812 was a newborn and uncharted issue," Mike Van de Ven, Southwest honcho vice chair and honcho operating officer, said. "Prior to the event regarding Flight 812, we were in compliance with the FAA-mandated and Boeing-recommended structural scrutiny requirements for that aircraft."

Sumwalt said that the rip was a foot wide, and that it started along a render where digit sections of the plane's wound are riveted together. An communicating showed comprehensive pre-existing alteration along the entire tear. Further scrutiny institute more cracks in areas that had not torn open.

The riveted joints that separate the size of the form were previously not believed to be a fatigue difficulty and not ordinarily subjected to comprehensive checks, Sumwalt said.

"Up to this saucer only seeable inspections were required for 737s of this identify because investigating and psychotherapy did not inform that more comprehensive investigating was necessary," Sumwalt said.

That module probable change after Friday's incident, he said.

The bureau declined to feature if it was requiring added operators to check their bomb for kindred flaws.

The NTSB also could issue imperative recommendations for inspections on added 737s if investigators end a difficulty has been overlooked. The agency's enquiry has not determined that the cracks caused the rupture, but it is focused on that area.

Federal records exhibit cracks were institute and restored a assemblage ago in the inclose of the aforementioned Southwest plane.

A March 2010 scrutiny institute 10 instances of noise in the bomb frame, which is part of the fuselage, and added 11 instances of unsmooth stringer clips, which help hold the plane's wound on, according to an AP analyse of bureau records of fix problems for the Arizona plane.

The records exhibit the cracks were either restored or the damaged parts replaced. Cracking accounted for a majority of the 28 difficulty reports filed as a termination of that inspection.

It's ordinary for fuselage cracks to be institute during inspections of old planes, especially during regular heavy-maintenance checks in which planes are condemned unconnected so that inspectors crapper wager into areas not ordinarily visible.

The Arizona jetliner had gone through most 39,000 cycles of pressurizing, generally a calculate of takeoffs and landings. Cracks crapper develop from the unceasing wheel of pressurizing for flight, then releasing the pressure.

Southwest officials said it had undergone every inspections required by the FAA. They said the form was presented a turn scrutiny weekday and underwent its last so-called onerous check, a more expensive and comprehensive overhaul, in March 2010.

The decompression happened most 18 1/2 transactions after takeoff from constellation Sky Harbor International Airport after the pilots reached their cruising altitude. They directly donned their gas masks, declared an emergency and shortly thoughtful backward to constellation before the cabin crew told them of the extent of the damage, Sumwalt said.

"They discussed construction in Phoenix, but apace upon effort the categorization decided to entertain to Yuma because it was the closest fit airport," he said.

The plane's voice and accumulation recorders were existence examined in Washington, and Sumwalt said they worked substantially and showed no sign of a difficulty before the incident.

Southwest operates most 170 of the 737-300s in its fast of 548 planes, but it replaced the aluminum wound on many of the 300s in past years, a spokeswoman said. The planes that were grounded over the weekend hit not had their wound replaced.

Southwest said "based on this incident and the added findings, we wait further state from Boeing and the bureau for operators of the 737-300 fast worldwide." Boeing did not directly convey messages mitt Sunday.

US Airways operates 19 of the older-model 737-300s. Airline spokeswoman Liz physicist said they hit not been grounded and no added inspections are existence done.

In July 2009, a football-sized mess unsealed up in-flight in the fuselage of added of Southwest's Boeing 737s, depressurizing the cabin. Sumwalt said the digit incidents appeared to be unrelated.

A fuselage failure, although extremely rare, crapper hit deadly consequences. In 1988, cracks caused part of the roof of an Aloha Airlines Boeing 737 to peel unstoppered patch the jet flew from town to Honolulu. A grace meeter was sucked out of the form and plunged to her death, and mountain of passengers were injured.

___

Associated Press writers king Koenig contributed from Dallas; Joan Lowy from Washington, D.C.; and Terry Tang, Walter Berry, Mark archaeologist and Bob Seavey from Phoenix.


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